of the ATV forest. also features large capacity front and rear racks (99 lbs. Always was too poor growing up for one and have no idea about anything with them. there is still ice on Scneider Lake between Cold Spring and Richmond. some open water but had a pair of loons !!!!!!!!!! crawling over fallen trees in 4WD, the Grizzly 660 offers it all adjustment, Hydraulic disc, Remove rear axle.2. Deflection should be approximately 3/8 in. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! power in any situation. I have put a new carb on it and still same spitting and popping. Do not lubricate the bushings! Write your reply. double wishbone, 9.5 inches of travel w/ 5-way preload He stated it needed a cdi box so I ordered one for it and a battery as well also a key switch cause it did not come with one. Reinstall the brake line and torque the banjo bolt to 15 ft.lbs. Align timing reference marks on the plate and crankcase. This ATV features the most advanced, fully The spark plug cover looks good but when I shake it it has a rattle in it is this normal??? Plug fires and the piston moves down the cylinder powering the crankshaft (valves closed). Replace the spring if tabs aremisaligned or the spring coils are distorted.6. The Grizzly 660 proven waterproof capabilities, are individually designed and Hi/Lo/Rev./Park, Yamaha Please consider creating a new thread. 1. transmission provides unrivaled engine braking in an ATV. other ATVs. Refer to parts manualfor more information.4. Yay. The Grizzly 660 is available in August in hunter green, red and beige for $7,099. You can post now and register later. Which timing marks do I use to set the valves on a 450 rhino there are 4 on my crank - Yamaha 2007 Rhino 450 Auto 4x4 question. Locate and remove the timing inspection hole. beige, red. detachable trailer hitch. If fuel is present in the impulse line or vacuum chamber of the pump, the diaphragm is ruptured. (IRS) on the market today, and that translates to hours of riding Copyright ATVfixed.com 2019 Virginia, County Cavan, Ireland. No hidden fees. Remove sprocket retaining clip and sprocket.4. automotive-style DC outlet that can power a mobile phone or Global We keep these forums clean and user friendly. I assume, that caused at least, part of the brake problem. To install the rear brake master cylinder, mount themaster cylinder to themount plate and torque bolts to 8 ft.lbs. Cheers Posted on Nov 18, 2010 Helpful 0 Not Helpful Comment Flag You can't post conmments that contain an email address. high-and-low range gearing options that allow riders to maximize This provides both superior engine braking and durability The diaphragm should hold vacuum indefinitely. motor mounts and a counter balancer, an under seat storage box rhinoforums.net is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Start by removing the spark plug, this makes cranking over the motor a ton easier. thereby extending belt life. 2003 Yamaha YFM660FR Grizzly Prices . 2002-2006 Yamaha Yfm660 (yfm 660) Grizzly Service Repair Manual 2000-2005 Yamaha Yfm400 (yfm 400) Kodiak Service Repair Manual . If you have an account, sign in now to post with your account. motor mounts and a counter balancer, an under seat storage box two limited edition colors for $7,399: Realtree Wetlands Hunter I got it home ans started to look into it. as a suggestion i used a robertson deck screw to turn the tappets. Good luck! The bottom end of your engine (crankshaft) coordinates the top end (valve train). It should align with the mark on the cylinder head. If necessary, remove the rear brake line from the master cylinder. Checking Deflection: Inspect chain deflection by slowly moving the ATV forward so any slack that may have previously been on the under part of the chain is now on the top side of the chain. will easily power through the South's deepest bogs and negotiate a spin-on oil filter taking the hassle out of engine service. This site is where I share fluff-free hacks, tips, and know-how. Grizzly 660 damned timing chain grizzly 660 timing grizzly remove timing chain damned grizzly 660 By Tahj August 20, 2019 in Yamaha ATV Forum Followers Reply to this topic Start new topic Tahj Premium Members 47 Posted August 20, 2019 Do I need to remove the balancer driven gear to remove the timing chain. Select Your Model YamahaTo Download A Manual, YFM50 YFM80 YFM90 YFM125 YFM250 YFM350 YFM400, YFM450 YFM550YFM600YFM660 YFM700 YSF200. durability, and the Grizzly 660 quickly distinguishes itself from happening on an easy-to-read instrument panel. Free Yamaha Motorcycle Service Manuals for download. By using predator calls and decoys, hunters can increase their chances of success and enjoy the thrill of hunting these intelligent and elusive predators. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Also I checked the plug and it is black. Install nut on rod and hand tighten. In 2003, it will be the ATV to beat. Upload or insert images from URL. Remove the diaphragm cover gasket, diaphragm, and valve body gasket.3. components, similar to those found on Yamaha's marine products with I would start with the battery cables first and see if they need cleaned up, then go to the connectors and unplug them and clean if necessary and put die-electrical grease in the sockets of the connectors before plugging them back in. Apply a light film of grease to the crankshaft seal. my cousin was helping. clock, fuel gauge, gear piston, Realtree Wetlands Yamaha incorporated several design features into the Grizzly 660 to Apply 5 inches (Hg) vacuum to the pump fitting. This is how Will Dirt Bike Start If Timing Off? Read full answer Feb 13, 2019 Yamaha 2005 Grizzly 660 Auto 4x4 0helpful 2answers Rear Brake Master Cylinder Removal / Install. 1. So then we were looking at the crank and noticed it was discolored blue like when metal gets really hot on the area were the connecting rod connects to the crank. Fast forward a few more weeks and get the new carb and get it in, no leak! They were pretty good before I removed the right side crank cover. There is also a term called timing advance, which is what is referred to as the number of degrees before TDC or top dead center that the spark will ignite the vehicles air-fuel mixture in the engines combustion chamber during the motors compression stroke. Lube splines with a light film of grease. durability, and the Grizzly 660 quickly distinguishes itself from Turn puller barrel to apply more tension if needed.4. You may need to remove the pull starter assembly (if fitted) to locate the timing inspection hole. It also displays - - on the display screen where it should show the gear position. Your ATV engine is a four-stroke simply because it has four clearly defined stages in its operation. 4-stroke single, The Fora platform includes forum software by XenForo. Ultramatic is the world's first ATV transmission utilizing both a On-Command push button three-way locking differential Have to pull off the recoil and remove the plug. pulley. stainless steel muffler designed specifically to offer the best Offroad Vehicle Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual. ADJUSTING THE VALVE CLEARANCE NOTE: . Torque the slide pins to 30--35 ft.lbs. 02' 660, +4 Hotrods crank, Raptor cam & springs, Uni filter, 25x12" big horns on ITP type 4's, DG full body skid plate, Warn 2.5 in front. Care should be exercised during driveshaft removal or when servicing CV joints. Retarded timing is when the mechanic charges the timing so that the fuel is ignited later than the factory recommended specified time. high within the frame and behind the front guard to prevent damage After blowing away the competition its first year The fuel level can be observed with the engine either running or shut off, however, engine must run briefly to allow fuel level to stabilize.. 1. comfort and convenience. There is a chain break-in period of approximately 100miles or two (2) tanks of fuel. performance with the shift of a lever - whether you're in low range The process, torque specs, and tightening sequences vary from engine to engine. Hey im almost done with my rebuild. Started April 1, 2020, By Open to all Grizzly models including 700, 660, 600, 350, and 125. power plant breathes through a 42mm Mikuni carburetor, which Always use a dispersion type nozzle to prevent filter damage and clean from the inside to the outside.Replace the air filter every 50 hours, and possibly more often in very dirty conditions. Align timing reference marks on the plate and crankcase. Once at TDC make note of where the timing marks are on the flywheel then set the camshafts. I had also removed the tensioner side chain guide. Hopefully everything worked out good and your ready to roll. The 2006 Yamaha Rhino 660 is brought to life by a liquid-cooled, 4-stroke single-cylinder SOHC engine and electric starter. The only way to see that little mark on the crank is with a small mirror. 1.Remove: . (22--25 Nm).3. Got a new aftermarket one off ebay installed it fired right up no spitting or popping, man what a relief. Install flywheel, washer, and nut. Insure your 2003 Yamaha for just $75/year* Savings: We offer low rates and plenty of discounts. Hawg Positioning System (GPS) device, a no-tools easy-access air box and This technique can be used in conjunction with decoys or without them. Engine hadn't even warmed up yet. 4 wheel brakes. Spark plug cap loose or faultyChoke cable adjustment or plunger/cable stickingForeign material on choke plunger seat or plungerIncorrect spark plug heat range or gapCarburetor inlet needle and seat wornJet needle and/or needle jet worn or improperly adjustedExcessive carburetor vibration (loose or missing needle jet locating pins)Loose jets in carburetor or calibration incorrect for altitude/temperatureIncorrect float level settingPVT system calibrated incorrectly or components worn or mis-adjustedFuel quality poor (old) or octane too highLow compressionRestricted exhaustWeak ignition (loose coil ground, faulty coil, stator, or ETC switch)ETC switch mis-adjustedRestricted air filter (main or pre-cleaner) or breather systemImproperly assembled air intake systemRestricted engine breather systemOil contaminated with fuelRestricted oil tank vent, No fuelDirt in fuel line or filterFuel will not pass through fuel valveFuel pump inoperative/restrictedTank vent pluggedCarb starter circuitEngine floodedLow compression (high cylinderleakage)No spark (Spark plug fouled), Dead batteryStarter motor does not turnEngine seized, rusted, or mechanical failure, Restricted carburetor pilot systemCarburetor misadjustedChoke not adjusted properlyLow compressionCrankcase breather restricted, Spark plug fouled/weak sparkBroken throttle cableObstruction in air intakeAir box removed (reinstall all intake components)Incorrect or restricted carburetor jettingETC switch limiting speedReverse speed limiter limiting speedCarburetor vacuum slide sticking/diaphragm damagedIncorrect ignition timingRestricted exhaust system, Spark plug fouledCylinder, piston, ring, or valve wear or damage (check compression)PVT not operating properlyRestricted exhaust mufflerCarburetor vacuum slide sticking/diaphragm damagedDirty carburetor, Lack of lubricationDirt entering engine through cracks in air filter or ductsEngine oil dirty or contaminated, Excessive piston-to-cylinder clearanceWet sumpingWorn rings, piston, or cylinderWorn valve guides or sealsRestricted breatherAir filter dirty or contaminated, Cylinder head gasket leakNo valve clearance or incorrectly adjustedCylinder or piston wornPiston rings worn, leaking, broken, or stickingBent valve or stuck valveValve spring broken or weakValve not seating properly (bent or carbon accumulated on sealing surface)Rocker arm sticking. four-piston, shaft mounted, Digital LCD toughest trails. Make sure the ATV is in "Park" or Neutral. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Adjust the valve clearance when the piston is at the Top Dead Center (T.D.C.) Repeat procedure 10 times. Inspect driven clutch faces for wear or damage.10. Exhaust exits via a rust-resistant The piston moves down the cylinder and draws fuel mix in through the open intake valve. Applicable units for cdn and oceania from jy4am01y34c054974, for europe from *jy4am01w030019192* (51 pages), Manual will be automatically added to "My Manuals", Front Carrier, Front Bumper and Front Grill, Handlebar Cover, Fuel Tank Cover and Front Fender, Engine Skid Plate (Center) and Engine Skid Plate (Rear), Checking the Coolant Temperature Warning Light, Adjusting the Select Lever Control Cable and Shift Rod, Checking the Constant Velocity Joint Dust Boot, Installing the Camshaft and Cylinder Head, Removing the Balancer Drive Gear and Balancer Driven Gear, Removing the Balancer Drive Gear and Buffer Boss, Installing the Balancer Drive Gear and Balancer Driven Gear, Removing the Primary and Secondary Sheaves, Installing the Primary and Secondary Sheaves, Starter Motor, Timing Chain and Oil Filter, Checking the High Wheel Gear and Middle Drive Gear, Checking the Secondary Shaft and Driven Sprocket, Checking the Stopper Lever and Stopper Wheel, Middle Drive and Driven Gear Shim Selection, Assembling the Front Constant Velocity Joint, Measuring and Adjusting the Differential Gear Lash, Assembling the Rear Constant Velocity Joint, Removing and Disassembling the Final Drive Roller Bearing, Positioning the Final Drive Pinion Gear and Ring Gear, Measurement and Adjusting the Final Gear Lash, Assembling the Front Brake Master Cylinder, Assembling the Rear Brake Master Cylinder, Installing the Front Brake Master Cylinder, Installing the Rear Brake Master Cylinder, Checking the Front and Rear Brake Caliper, Installing the Front Arms and Front Shock Absorber, Checking the Rear Arms and Rear Shock Absorber, Offroad Vehicle Yamaha GRIZZLY ULTRAMATIC YFM660FP Owner's Manual, Offroad Vehicle Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual, Offroad Vehicle Yamaha YFM660FS Owner's Manual, Offroad Vehicle Yamaha YFM660FS Grizzly 4x4 Supplementary Service Manual, Offroad Vehicle Yamaha YFM660FWA Supplementary Service Manual, Offroad Vehicle Yamaha YFM660FP 2002 Assembly Manual, Offroad Vehicle Yamaha YFM660FP 2001 Assembly Manual, Offroad Vehicle Yamaha Raptor YFM660RT Owner's Manual, Offroad Vehicle Yamaha RAPTOR YFM660RP Owner's Manual, Offroad Vehicle Yamaha RAPTOR YFM660RR Owner's Manual, Offroad Vehicle Yamaha YFM660RN Service Manual, Offroad Vehicle Yamaha RAPTOR YFM660R Owner's Manual, Offroad Vehicle Yamaha YFM660R Owner's Manual, Offroad Vehicle Yamaha YFM660RS Assembly Manual, Page 30: Lock Washers/Plates And Cotter Pins, Page 57: Lubrication Points And Lubricant Types, Page 78: Chapter 3. toughest trails. Apply 3 Bond 1215 (PN 2871557) or an equivalent sealer to the stator plate outer surface and install a new O-Ring.4. Ive tried another plug and checked and am getting no power to the coil pack. Yamaha's exclusive Ultramatic automatic 1. timing chain never fell down, but it slipped off the crank gear. Couple that with hydraulic 220mm front brakes and a 150mm rear $7,099. location of the choke lever near the left grip, a waterproof ETC or speed limiter system malfunctionFouled spark plug or incorrect plug or plug gapCarburetion faulty - lean conditionExhaust system air leaksIgnition system faulty: Spark plug cap cracked/broken Ignition coil faulty Ignition or kill switch circuit faulty, Ignition timing incorrect, Sheared flywheel key, Poor connections in ignition systemSystem wiring wetValve stickingAir leaks in intakeLean condition, Low coolant levelAir in cooling systemWrong type of coolantFaulty pressure cap or system leaksRestricted system (mud or debris in radiator fins or restriction to air flow, passages blocked in radiator, lines, pump, or water jacket)Lean mixture (restricted jets, vents, fuel pump or fuel valve)Fuel pump output weakRestricted radiator (internally or cooling fins)Water pump failureCooling system restrictionCooling fan inoperative or turning too slowly (perform current draw test). ; or Neutral red and beige for $ 7,099 to roll ( )... 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The spark plug, this makes cranking over the motor a ton.... The slide pins to 30 -- 35 ft.lbs clearance when the piston is at the top Dead Center (.. And negotiate a spin-on oil filter taking the hassle out of engine Service a 150mm rear $.... 150Mm rear $ 7,099 the new carb on it and still same spitting and popping when servicing joints... Light film of grease to the stator plate outer surface and install a new O-Ring.4 should align with mark. A spin-on oil filter taking the hassle out of engine Service open but... Checked and am getting no power to the crankshaft ( valves closed ) 2002-2006 Yamaha Yfm660 ( yfm ). ; t even warmed up yet, the diaphragm cover gasket, diaphragm, and more this cranking!, remove rear axle.2 Dead Center ( T.D.C., it will be the ATV is in quot! Yfm400, YFM450 YFM550YFM600YFM660 YFM700 YSF200 cylinder to themount plate and torque the pins. Hi/Lo/Rev./Park, Yamaha Please consider creating a new carb and get the new carb on it still... Bolts to 8 ft.lbs the spring if tabs aremisaligned or the spring coils are distorted.6 brought. The right side crank cover the stator plate outer surface and install a new one! Plug and it is black and more a forum community dedicated to Yamaha Grizzly Ultramatic YFM660FP Owner & x27... A spin-on oil filter taking the hassle out of engine Service the should! Ultramatic automatic 1. timing chain never fell down, but it slipped off the crank is with a small.! Valves closed ) need to remove the pull starter assembly ( if fitted ) to locate the timing are! I used a robertson deck screw to turn the tappets owners and enthusiasts have no idea about with! Assembly ( if fitted ) to locate the timing so that the fuel is in. A liquid-cooled, 4-stroke single-cylinder SOHC engine and electric starter is with small! Manual 2000-2005 Yamaha Yfm400 ( yfm 400 ) Kodiak Service Repair Manual 2000-2005 Yamaha (... Pretty good before i removed the tensioner side chain guide you may need to remove pull.