Fill it from the front and coat the inside. Navitas Club Car Ds/Precedent 600. Then run the engine and use a black light to pinpoint the leak. However, if you are install a custom body, our video series will further assist you in the other sections. If you are replacing your golf cart body with an OEM body or simply getting your current. Custom Formed, Hand-Laid Fiberglass Front and Rear Body. I downloaded that several years ago with no issues. Plastic fusion spray paint is a good choice for smooth surfaces. Next, Fold the material and heat it again to ensure bonding. These screws are located on the top, bottom, and front of the body. For a better experience, please enable JavaScript in your browser before proceeding. Remove seat bottom from cart by lifting off of cart. First, you need to find a body that is compatible with your Club Car. Once the screws are removed, the front bumper can be lifted off of the vehicle. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Remove the bolts on the front bracing on either side of the cart and lift them off. 48V 2022 batteries New 2022 body New 6 inch lift New 14 inch tires New led lights $8600 or best offer Respond to Text @ 7one3-8twotwo-4twosix7. Remove grime and residual dirt from the golf cart using oil-based dish soap. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Installation is very easy, take out the old one and put this right there in its place. Sepex Carts: 1. It may not display this or other websites correctly. There's no telling what will happen when you try to remove decals, in my opinion. Most of the better parts stores sell black lights as well. $17.95. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Mark the area where the wrap gets covered over by the charging socket. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Regular Flex (Which Should You Choose?) 3. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Consider using an air compressor on tight areas if needed. The first step is to remove the seat. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. The final step is to remove the six screws that hold the front grille in place. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. It is on one of the small connectors of the solenoid. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Posts: 349 Re: DS body removal . Does that drawing come from a parts diagram? Parts like suspensions, drive trains, motors and brakes use metal. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Somewhere around there. Spray and scrub the inside with a cleaner and a brush. In late 2011 we built our new showroom to accommodate all of our walk in customers and show off the latest in golf cart accessories - including the newest color formed stock body kits for Ezgo . Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . Performance Plus Carts Club Car Ds Golf Cart All. Nope thats exactly how I remove my body. There is a yellow wire that goes over to the solenoid. If all you want to do is look at the under body then all you need to do is in the video. FRONT BODY REMOVAL 1. Free shipping. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . and taken off the front of the cart. Free . Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. You can follow the steps below to remove a Yamaha G16 golf cart body. Let it sit for a minute and then wipe it off. $17.65. Once the screws are removed, the front body can be lifted off of the vehicle. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Apply two thin primer coatings with an hour of drying time between the two coats. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. There is a yellow wire that goes over to the solenoid. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 Remove the two screws on the sides of the lower mid-body and lift the body off. Apply more coats until you get the color you want for the cart. Wow - don't even have to remove the top. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Once the screws are removed, the steering column can be pulled out and then set aside. Pull the clip to release the handle from where it makes contact with the body. I did find these for what they're worth. Cart wont run. what am I missing??? Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). The next step is to remove the two screws that hold the steering column in place. This Paint job cost me just under $115 total. Slowly take the gas tank out of position. Club Car Tops to Replace Factory Tops on Your Golf Cart | Free Shipping Club Car Golf Cart Parts & Accessories Club Car Tops Club Car Tops Struts View as: Sort By: Red Hawk Golf Cart Top - 88" Roof Top Assembly $567.99 - $647.98 Choose Options Doubletake DoubleTake Track Top Handles, Set of 2 SKU: TOP-DT0010-BK $48.99 Add to Cart Doubletake Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. You must log in or register to reply here. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. Find the gas tank and remove the three bolts holding it down. Take photographs before removal for easy reassembly. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. There is no need to rub the wipe more than once in the same area. The third way to take the top off a golf cart is to use a golf cart lift kit. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. It is attached to the golf cart with two metal brackets. Remove the Yamaha emblem by unfastening the screws under it. Remove hinge clips from bottom . Consider using two-part epoxies for plastics as another option. Once the screws are removed, the front grille can be lifted off of the vehicle. There are four screws on the bottom of the seat that need to be removed. Wash the soap off using cold water from a hose. The pump helps in evening out scratches. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Be sure to use jack stands to secure your cart. Find a gas tank hose that is long enough to fit into your golf cart. You can opt for the standard color or customization to make the cart stand out. Save my name, email, and website in this browser for the next time I comment. Use a plastic welding kit to melt the plastic. Install new seat back using (2) of the 1 " screws with a 3/8" wrench of socket. What Kind of Paint Do You Use on a Golf Cart? Remove the engine by un-attaching its straps and screws. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Web get the best deals for club car ds body at ebay.com. connected to the forward/reverse switch. (Everything To Know), How To Lower A Golf Cart (Step-By-Step Guide). Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. the primary seat is removed and four more bolts are loosened, allowing Barry to This is because acrylic paint has better adherence property. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Barry starts by removing four bolts from the front of the dash, Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Here is my plan. Yea but you probably got a foot or more of clearance under there. Take out the rivets on the lower edge of the frame right above your gas tank. There are videos for that as well. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Source: diagrampoligon.blogspot.com. i have already paid for my lessons so why should the next guy. Removing the rear body requires the Take out the fuel filter inside the tank. That doesn't mean there isn't one though. Another way to take the top off a golf cart is to use a golf cart jack. Learn More About the Special Deals First! Here's a couple diagrams that show all the bolts and mounting points. Thanks for the compliment on the site. Wash the soap off using cold water from a hose. Club Car Precedent 2004-Present . Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? Lift the front body upwards and take it off. $110.45. You can give the plastic golf cart body a classic green or white paint. Remove the three to four small bolts that hold the motor onto the differential. Golf Cart Repair and Golf Cart Troubleshooting Q&A. 2. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. You will need a few basic tools and a little bit of patience. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. Fiberglass golf carts often have a white or beige body. Allow the paint to dry completely. You can make stickers and decals when outlining a branding strategy for a golf outing or tournament. 3. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! I removed it. Using a 10mm socket, remove (2) bolts from existing seat back on golf cart. Ensure that you dont touch the paint to avoid smudges. PPG Painted Body and Canopy. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. . These screws are located on the front of the vehicle, near the top. I am also undertaking a "rebuild" of my golf cart. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Drill the crack at the end so that it doesnt become bigger. Also, look for the leak springs and . Taking the controller out is a pain in the ***. The final step is to remove the two screws that hold the front bumper in place. Just purchased a used cart and would like to remove the previous owners names. Drill the pop rivet near the forward-reverse handle. Thanks - I forgot google and youtube are our friends. You will need the following tools to clean the gas tank of your Club Car golf cart. :). My husband is just not that handy. Remove the angle bracket to lift the hood off. Remove grime and residual dirt from the golf cart using oil-based dish soap. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. . I will most likely just leave it there. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. If you don't see a particular OEM color or model listed below, give us a call! DS body removal Electric Club Car. 2. Scratch-resistant to ensure maximum visibility. 4. It makes it easier to slide the body back on. Put your movement switch in the neutral and service positions. How do you install snubber on a club car? Clean up the area while the sealant is drying. Reconnect power. I can't thank you enough. link to Callaway Epic Max Driver (Specs Guide). You can try the following options to repair cracks on a plastic golf cart body. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. It has the holes for the pedals and everything. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. The thick polycarbonate and quality design ensure a rattle-free ride. These screws are usually located in the corners of the body. You probably wouldn't even need jackstands. Loosen the four bolts in the front and back using a T-30 bit. That looked to easy. The hood skin is then popped out of place and taken off the front of the cart. Allow the golf cart to dry completely for a day or even more if its a humid area. Remove the engine and seat from the golf cart. 2: Whether you are lifter or not, back your cart up onto a set of ramps. Take the paper backing off the sticker or decal and paste them on the golf cart! Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Take the seat off of your cart by removing the connecting screws. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. JavaScript is disabled. Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Remove the front body part by lifting it from both sides. Wipe the cart using a towel and let it dry completely. Ernie loves documenting interesting facts about golf. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. He is good at other things, like shooting at tiny metal targets 1000 yards away! It may not display this or other websites correctly. Let us know if you have any questions. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. These screws are located on the bottom of the bumper. It should take about an hour with top to tear down. I took it one step further and color matched the club car precedent plastics as well. Here's a couple diagrams that show all the bolts and mounting points. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Make sure that the governor and carburetor are seated with minimum slack and no tension. without taking to B-, the solenoid won't energize. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Grind the cracks or holes on both sides and tape the inside of the holes from the back. The first step is to remove the four screws that hold the front body in place. However, golf carts Hi there. The Callaway Epic Max Driver is a respected driver that came out in 2021. Take your time and you'll be fine. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Add some mineral spirits or ethanol to the fuel to allow the fuel to break down. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Paint the cart using acrylic or plastic-fusion paint. 5. These bolts are usually located in the corners of the chassis. Fix the cable in place by tightening the nuts at the end of the cable. Start applying heat at the center using a heat gun and move to the outside. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Four 12v Deep Cycle Batteries and 48-V . Any info would be appreciated. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. pull the rear body off by sliding it forward, lifting, and removing it. Cover areas that dont need painting with plastic bags and fasten them using masking tape. The next step is to remove the two screws that hold the front bumper in place. Drying can take a long time in humid areas. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. . Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Remove the forward-reverse switch on the rear body using the same bit. Once the bolts are removed, you can lift the body off the chassis. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Tighten the screws until the snubber is secure. . I need info on the body removal and where to find the mounting bolts (pics would be huge help!). In this case, give a drying time of about half an hour before you apply the second coat. Available in 48v AC Drive Electric or Gas Models. Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. Take out the fuel filter inside the tank. You must log in or register to reply here. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. Almost everyone is a collector. Is there something posted that I'm not finding or can someone that has done it give a quick summary of what to do on a Precedent that has a rear seat installed. kit exchange. To remove the old body, you will need to remove the four screws that hold it in place. Use this information at your own risk. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. A strap can . Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Let me rephrase my answer. I needed to swap out a blown motor on my Club Car and googled this thread. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Cover the crack using an oversized stainless steel or aluminum kick plate. Let us know if you have any questions. Or use a floor jack and a block of wood to jack up the rear. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. . Remove the fuel line and vent tube from the tank. Remember to stretch and smooth the film as you do this. Lift existing seat back off of cart. Alternatively, use a two-part glazing filler according to the instructions. I've done a speed motor and a high torque motor less than 5 minutes. Taking motors out is cake. The support plates go to the front and back of the club car close to where you install the axles. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. This is the age of stickers and decals. Cleaning a Club Car golf cart gas tank. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. 2. When you wipe the vinegar and the water spot, it should disappear at the same time. Wash the area with water from a hose to get a spraying action. This may take some time and youve to be prepared for the wait. CLUBRALLY Club Car DS Deluxe Golf Cart Front and Rear End Repair Bushing. You can also email us at Support@GolfCartGarage.com. Once the screws are removed, the front body can be lifted off of the vehicle. Now, if you did end up with water spots, a great way to fix it is using vinegar. Bodies are coated in automotive grade primer, and require fitting, finishing, and. Your email address will not be published. Remove the tires and wheels. Adhere to the drying time specified on the paint can, between two coats. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. followed by removal of all the trim. Wipe the cart using a towel and let it dry completely. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. Matching Vinyl Upholstered Seats. Check the instructions on the paint to find out the ideal drying time. These screws are located on the front of the vehicle, near the bottom. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. To do so, you need the following materials. do NOT contact me with unsolicited services or offers; post id: 7610679601. posted: 2023-04-15 09:47. . That means that I am awarded a small commission for purchases made through them, at no added cost for you. Spray the vinegar onto the water spot on your golf cart. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your Order . If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. No problem, your welcome. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. Sand it in smoothly and repaint if needed. Remove the rear end from the golf cart. Your email address will not be published. removal of the reverse switch cover, which Barry does by unscrewing the Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. Diode selector panel. Find the gas tank and remove the three bolts holding it down. Reconnect power. Steps to repair club car golf cart frame. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. 17 images about club car ds : 2002 club car ds body kits : Web How To Remove The Front And Rear Body On The Club Car Ds. Club Car Golf Cart - $8,600 . Disconnect pack positive and pack negative connections. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Except I do remove the 4 bolts that hold the rear roof supports. If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. (I assume it's a painted surface.) Apply a base paint coat so that it gels with the primer. Once the screws are removed, you can pull the old body off the cart. How do you remove the front body of a Club Car Precedent? The next step is to remove the four screws that hold the body in place. It is attached to the golf cart with four metal brackets. 4. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Alternatively, you can opt for different base colors or add patterns to it.

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