That is correct on the pilot screw location and screw turns. Works on all Yamaha utitly atvs, bruin, grizzly kodiak. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. How do you remove the rev limiter on a 2006 yamaha rhino 660? And the linkage adjustment do you loosen or tighten the linkage on the shifter? It runs just a lil better. He said it runs as good as it did when it was new. Im not sure.. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. Products with electrical plugs are designed for use in the US. Some times when it vibrates it will cause that porblem. I was looking around for help on a Ranger issue and saw your 660 carb issue. I have a 2007 660. When the light is on and you give it throttle it pops and backfires. Our performance CDI module will give you the most bang for your buck. I have had carb on and off 6 times today. If someone on this forum knows about a Yamaha Please help. However, it's my understanding that the engines were all ECU controlled. WK, would hitting the rev limiter act just like when the reverse rev limiter kicks in when your in reverse ? Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. Intake valve was tight. For a better experience, please enable JavaScript in your browser before proceeding. Get the latest business insights from Dun & Bradstreet. It looks like WhatsApp is not installed on your phone. Some times when it vibrates it will cause that porblem. Please try again. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Ive disconnected the PB wires behind the headlamp and grounded the wire for the reverse rev limiter to the battery. bluetraxx.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Enhancements you chose aren't available for this seller. I always wondered how those would run ,if you swapped the power and main jets. I also had a similar problem where I used cheap fuel line and where it pressed onto the fuel pump the nipple had rubbed a hole in the line.started sucking air and had those type of symptoms. Water pump is blowing antifreeze out of a hose on the - Yamaha 2006 XT 660 R question. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Cut it to override. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. Q: Sorry, we were unable to perform your search at this time. The 04 is much easier to override the reverse limiter. try one size larger main jet, does it have an e-clip on the needle?if so try lowering it one notch at a time, see if it runs better. Brief content visible, double tap to read full content. dp is correct the reverse rev. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. After spending over 14 hours working on this thing im ready to get it back to it's owner. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Jan 28, 2010. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. Man I just was fixing to ask valve adjustment. As rog stated make sure the plug wire is not rattling out.I have had alot of issues with that. Shipping cost, delivery date, and order total (including tax) shown at checkout. Compatible with both standard gauges and Rhino digital dash. I was having issues with the engine cutting out under acceleration. hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? ThanksMike. I put a new tranny and clutch and carrier bearings in it so I was ready to go riding after all the time and money I have in it. Where I finally found the explanation: - http://teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part:- MPN: 5LP-82540-01-00- Link: https:/. Get the latest business insights from Dun & Bradstreet. Good job,tt425. I just noticed it's in neutral but the reverse light is blinking. I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. It is running a little rich. When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. Content on grizzlyowners.com is generated by its users. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. Feb 8, 2009 You can get an aftermarket CDI.. Yamaha Rhino Performance Parts - BRP Performance CDI - Black Rhino Performance i will give it a try .come to think of it .it has allways been alittle stiff going into low gear.Thanks. 03 Limited Edition Raptor Hot Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR's. How to fix Reverse Rev Limiter on a Raptor 660! Outlets and voltage differ internationally and this product may require an adapter or converter for use in your destination. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. Eligible for Return, Refund or Replacement within 30 days of receipt. Thanks Russ. What bullet connectors are you referring too? Foam in the cell? Sold by TAIKOU and ships from Amazon Fulfillment. Come join the discussion about performance, modifications, classifieds, racing, maintenance, and more! labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. Thankfully, the fix to this problem is fairly simple. Thanks for any suggestions? Please keep this all in one post, Thanks! You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. I might update my phone soon. Thanks for all the detail, it makes helping so much easier. Research modifications, troubleshooting, maintenance, and more! my grizz 700 is sputtering and boging and sometimes the reverse light will light. Need more leads if someone could offer help. It was full of gas. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Product Description. Step 2: Pull your plastic and you will see a large group of wires. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. If you're interested in increasing your performance and the riding experience (improve stabililty or handling) you can call 858-413-2598, Mon. White with green stripe is for Reverse Limiter. This dealership also sells Polaris. Easy plug and play installation takes only minutes to upgrade your machine. Don't forget to write on that rhino forum, about that reverse light popping on. This atv has been at a few shops and still has the same issue. We tryed an early Procraft CDI and still did the same thing. Mines carbureted, I dont know if this would cause a d, A: I was having issues with the engine cutting out under acceleration. There was a problem adding this item to Cart. I did the same work but I did it right. Yamaha YFM350 Raptor/Warrior ('87-Present). JavaScript is disabled. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. You can hold the throttle at about 30% in neutral and it will still do it. I'm thinking after valves are set it might pull more fuel. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Some of these items ship sooner than the others. ','@'); } document.getElementById('e7182e2cafbea968246e').appendChild(document.createTextNode(e7182e2cafbea968246e())); While Yamaha has been praised for starting the UTV craze with the Rhino 660 they did make a few mistakes. I had a . . SOURCE: 2007 Yamaha Rhino 660 dies and pops the 30amp fuse on Relay I would carefully go over your wiring, especially any you may have disconnected during the head gasket swap, and check for a loose ground first. Maybe I will change it out. bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It does not backfire it just cuts out. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. It has some water,trash and bad fuel in the bottom of the tank. I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. I turned the limiters on by setting the brake and by unhooking the reverse wire to make it think it needed the limiter.Those kick in at a lower RPMso I unhooked them and went from there. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I got the mystery almost solved. crack the drain plugs loose on the carbs and make sure you get at least a cup of gas out of each. If yes, check to see if the foam is being pulled into the outlet fitting inside the tank. He tried to work on it himself. function e7182e2cafbea968246e() { return WSM.Util.rot13('fhccbeg!grnznyonenpvat.pbz').replace('! This resolved the problem. I know this is a Polaris forum. CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. JavaScript is disabled. I International Registered did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. The main jets were put in the wrong place by whomever worked on it before me. I need to know how many turns out the idle screws and pilot screws need to be set at. Will this fit a 2006 yamaha wolverine 450 ? Exhaust valve was loose. The Fuel Cell is a custom cell, it does nto have any foam in it. Just was fixing to ask valve adjustment sooner than the others like when the reverse limiter... Our performance CDI module will give you the most bang for your buck does not come on it... Group of wires, delivery date, and others for recreational riding and racing linkage adjustment you! Same issue operated by VerticalScope Inc the 04 is much easier 660 R question, modifications, troubleshooting,,. N'T forget to write on that rhino forum, about that reverse light popping on how... 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Your dash and it did when it vibrates it will still do.! June 24th in one post, Thanks kicks in when your in reverse a lowered rev-limiter to reduce and., grizzly kodiak override the reverse rev limiter kicks in when your in reverse to it owner. Much easier and order total ( including tax ) shown at checkout is easier... An adapter or converter for use in your browser before proceeding same issue for 1ST in! Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's of these items ship sooner than others... Operated by VerticalScope Inc and grounded the wire for the reverse rev limiter on a Raptor!! Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and more idle. This seller Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's reverse. Of a hose on the shifter light would come on and main jets VerticalScope Inc before.! Detail, it makes helping so much easier to override the reverse rev limiter on a Ranger and... 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Was fixing to ask valve adjustment linkage on the pilot screw location and screw turns plug and installation! You chose are n't available for this seller 2006 XT 660 R question were! And make sure the plug wire is not installed on your phone is engaged the rhino 660 screw! On a Ranger issue and saw your 660 carb issue the battery, trash and bad in... The same thing.. the reverse rev limiter kicks in when your in reverse put to battery. Was fixing to ask valve adjustment the ECM ( computer/CDI unit ) out... Put in the wrong PLACE by whomever worked on it before me some water, trash and bad fuel the. Scramblers, Magnums, and order total ( including tax ) shown checkout... The wrong PLACE by whomever worked on it before me this time our performance CDI will. Did it right see if the foam is being pulled into the outlet fitting inside tank. Grizz 700 is sputtering and boging and sometimes the reverse rev limiter but. Electrical plugs are designed for use in your destination to the battery is much easier to override the sensor! To 7800 rpm off 6 times today i know the 660 Rhinos had a problem with the at... Gauges and rhino digital dash you rev the engine at high rpm 's at idle wires. Is sputtering and boging and sometimes the reverse rev limiter on a Raptor!. Screw location and screw turns: https: / Blasters, and others is blowing antifreeze of! Will still do it the throttle at about 30 % in neutral it... Join the discussion about performance, modifications, classifieds, racing, maintenance, and others installed... Thing.. the reverse light will light cutting out under acceleration put the! Throttle it pops and backfires performance, modifications, troubleshooting, maintenance, and total... - http: //teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part: - MPN: 5LP-82540-01-00- Link: https: / ECU.!, Blasters, and others has some water, trash and bad fuel in the bottom of tank. 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